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 Different Types of Bricks & Blocks Used in Construction and Their Impact on Economical Structural Design

1. Burnt Clay Bricks (Traditional Red Bricks)

Description

Made by burning clay in a kiln, a basic part of different types of bricks used in India.
Commonly used in load-bearing and non-load-bearing walls among many types of bricks available today.

Advantages

  • High compressive strength (3.5–10 MPa)
  • Good durability
  • Works efficiently with construction brick types

Disadvantages

  • High self-weight
  • Quality varies
  • Environmentally less friendly (kiln burning)

Impact on Structural Design

Increases dead load, leading to:

  • Higher foundation size
  • Bigger columns & beams
  • Less economical in high-rise buildings using types of blocks

2. Fly Ash Bricks

Description

Manufactured using fly ash, cement, sand, and water.
Uniform shape and quality similar to other different types of bricks on the market.

Advantages

  • High strength (7.5–12 MPa)
  • Low water absorption
  • Environment-friendly option in construction brick types

Disadvantages

  • Needs curing
  • Brittle compared to clay bricks

Impact on Structural Design

  • Slightly lighter than red bricks → reduced dead load
  • Better dimensional accuracy → less plaster thickness

Moderately economical for types of blocks

3. AAC Blocks (Autoclaved Aerated Concrete Blocks)

Description

Lightweight, precast foam concrete blocks — one of the most popular types of blocks today.

Advantages

  • Very lightweight (1/3 of a red brick)
  • Thermal & sound insulation
  • Faster construction
  • Large sizes reduce mortar usage in lightweight concrete blocks

Disadvantages

  • Lower compressive strength (3–4 MPa)
  • Requires special masonry skills
  • Needs external protection from moisture

Impact on Structural Design

  • Significantly reduces dead load → smaller columns, beams, and footings
  • Ideal for economical high-rise building design. Saves 20–25% concrete & steel due to weight reduction — best among construction brick types

4. CLC Blocks (Cellular Lightweight Concrete)

Description

Foam-based lightweight concrete blocks (non-autoclaved), considered among modern types of blocks.

Advantages

  • Lightweight
  • Good insulation
  • Cheaper than AAC

Disadvantages

  • Lower strength
  • Dimensional inaccuracy
  • Slower production

Impact on Structural Design

  • Reduced dead load (less than AAC)
  • Good for low to medium-rise structures
  • Moderate structural savings with these construction brick types

5. Concrete Solid & Hollow Blocks

Hollow Blocks

Used widely in external/internal walls
Strength = 3.5–7 MPa

Solid Blocks

Used where a higher load capacity is required

Advantages

  • Faster construction
  • Good sound insulation
  • High durability

Disadvantages

  • Heavier than AAC / CLC
  • Needs a skilled mason for alignment

Impact on Structural Design

  • Hollow blocks → reduce dead load by 20–30% compared to red bricks
  • Solid blocks → comparable to red bricks

Moderately economical structural design among construction brick types

6. Stabilised Mud Blocks / Compressed Earth Blocks

Description

Made from soil, sand, cement/lime using a manual or mechanical press — eco-friendly types of bricks.

Advantages

  • Very eco-friendly
  • Good thermal performance
  • Cost-effective

Disadvantages

  • Quality depends on the soil mix
  • Not suitable for high-rise structures

Impact on Structural Design

  • Lower dead load reduces member sizes
  • More economical for G+1, G+2 structures
  • Not suitable for multistorey structural savings, but good as lightweight blocks

7. Porotherm Clay Hollow Blocks

Description

Hollow terracotta blocks by Wienerberger, etc.
A premium option among modern types of bricks.

Advantages

  • Lightweight
  • Excellent thermal insulation
  • Sound-proof
  • Fast construction

Disadvantages

  • Expensive
  • Requires skilled labour

Impact on Structural Design

  • Very low dead load → similar or better than AAC

Ideal for tall buildings

  • Structural cost savings 20–30% — superior among lightweight blocks

COMPARISON OF DEAD LOAD (Approx.)

MaterialDensityRelative Load
Red Brick Masonry~1800 kg/m³Highest
Solid Concrete Block~1600–1800 kg/m³High
Hollow Concrete Block~1200–1500 kg/m³Medium
Fly Ash Brick~1400–1600 kg/m³Medium
Porotherm Block~650–800 kg/m³Low
AAC Block~550–750 kg/m³Lowest
CLC Block~600–800 kg/m³Low

STRUCTURAL COST IMPACT SUMMARY

1. Dead Load Reduction

AAC / Porotherm reduce wall weight by 60–70%
Leads to:

  • Smaller beams
  • Smaller columns
  • Smaller raft/footings
  • Reduced reinforcement steel

2. Construction Speed & Cost

Larger block sizes → less mortar, faster work
Reduces labour costs in all construction brick types

3. Suitable Applications

MaterialBest Use
Red BrickSmall buildings, traditional projects
Fly AshEconomical urban projects
AACHigh-rise, commercial, large housing
CLCLow-rise economical housing
Concrete BlocksBasements, partitions, robustness required
PorothermPremium residential/commercial high-rise
Mud BlocksEco-friendly, low-rise buildings

FINAL RECOMMENDATION FOR ECONOMICAL STRUCTURAL DESIGN

For high-rise and cost-efficient construction, use:
✅ AAC Blocks or Porotherm Blocks

For low to mid-rise, use:
✅ Fly ash bricks / Hollow concrete blocks

These give the maximum structural savings while maintaining performance across all different types of bricks used today.

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